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Home> News>Recent news>What is Automatic Polisher? What are the characteristics?

What is Automatic Polisher? What are the characteristics?

From:Zhaoqing second machine tool works Co., Ltd.     Release time:2019-08-12

Overview:Automatic polishing machine for fully automatic surface polishing, suitable for small workpieces, metal workpieces fully polished surface gloss and burr removal. It can be used by one person for multiple devices. Mainly for the use of handicraft processing plants, metal processing plants, sanitary processing plants, electronic processing plants and other customer groups. Such equipment is relatively simple to operate, requires less operator skill, can improve production efficiency, reduce labor intensity, save production costs, improve product quality, and reduce product quality differences.

What is Automatic Polisher? What are the characteristics?

Automatic polishing machine for fully automatic surface polishing, suitable for small workpieces, metal workpieces fully polished surface gloss and burr removal. It can be used by one person for multiple devices. Mainly for the use of handicraft processing plants, metal processing plants, sanitary processing plants, electronic processing plants and other customer groups. Such equipment is relatively simple to operate, requires less operator skill, can improve production efficiency, reduce labor intensity, save production costs, improve product quality, and reduce product quality differences.

working principle

The motor is the power source for the polishing head and forms the entire polishing head with the polishing accessories. The polishing auxiliary material is fastened on the polishing head, and after the motor power is started, the polishing auxiliary material is fully contacted with the object to be polished by adjusting the position of the polishing head. The polishing solution/polishing wax added during the polishing process gives a better finish. The wet throwing effect can be achieved by fixing the sink, water circulation system, etc. on the workbench. The protective cover can prevent the objects from falling off and hitting the personnel during the polishing process, and can effectively eliminate indoor dust after installing the dust remover.

Classification

The automatic polishing machine is divided into two types: automatic roughing machine and automatic fine polishing machine according to the polishing function, which are the first process of polishing and the second process of polishing.

Automatic fine polishing machine

The automatic polishing machine is a kind of automatic polishing machine. It is developed for the automation of metal polishing. It is mainly used in the polishing of various non-ferrous metal products including sanitary products, instrument products, automobile and motorcycle parts. High-performance PLC and human-machine interface are used to save labor costs and improve efficiency. Meet CE standards and environmental requirements.

The characteristics of this type of polishing machine are:

1. The two-group operation program is adopted, and one, two or four different workpieces can be polished at the same time, and the device program can be automatically switched.

2. The angle fine polishing program is adopted, and the precision polishing angle is set by programming to strengthen the precision of the workpiece.

3. It adopts a rotary four-station operating platform, which can precisely throw more than 4 workpieces at the same time. The fixture is simple, low in cost and easy to replace, and is more suitable for multi-system and multi-species production modes.

4. With the embedded fine polishing method, the workpiece can be polished in all directions.

5. After rough polishing 300 sand, it can be directly polished, reducing the rough polishing process and cost.

6. The equipment is suitable for fine polishing of various metal materials (copper, aluminum, zinc alloy, stainless steel, etc.).

7. The equipment is suitable for fine polishing of various shapes of workpieces (various faucet housings, handles, handwheels, round pipes, various decorative parts).

8. The equipment operation is relatively simple, and the operator's skill requirements are low, which can improve production efficiency, reduce labor intensity, and save production costs.

Automatic roughing machine

The polishing machine is a kind of automatic roughing machine, also known as CNC numerical control polishing machine, automatic polishing machine, grinding machine, CNC sharpening machine, CNC polishing machine. Because the machine has two grinding heads, also known as double grinding head polishing machine. Some rough throwers are also polished with abrasive belts.

According to the working principle of the grinding machine, a new generation of products with PLC automatic control system is a new type of double grinding head grinding machine integrating grinding knife and polishing (to remove knife). It is suitable for small and medium-sized books. Printing house.

The sharpening grinding head adopts stepping motor and PLC programming control system; it can automatically adjust the rough grinding and fine grinding times, and the sharpening precision is high; the grinding wheel can automatically feed, can be remembered, stored, can be dynamically tracked, and the operation is convenient and the degree of automation is high. Greatly improved work efficiency.

Operation method

The key to the polishing machine's throwing operation is to try to get the maximum polishing rate in order to remove the damaged layer generated by the polishing as soon as possible. At the same time, the polishing damage layer will not affect the final observed tissue, ie, it will not cause false tissue. The former requires the use of coarser abrasives to ensure a larger polishing rate to remove the polished damage layer, but the polished damage layer is also deeper; the latter requires the use of the finest material to make the polished damage layer shallower, but polished The rate is low. The best way to resolve this contradiction is to divide the polishing into two phases. The purpose of rough polishing is to remove the polished damage layer. This stage should have the maximum polishing rate. The surface damage caused by rough polishing is a secondary consideration, but it should be as small as possible. Secondly, fine polishing (or final polishing). The purpose is to remove surface damage from rough polishing and minimize polishing damage. The automatic polishing machine is relatively simple to operate, and the operator only needs to place the object to be polished on the corresponding fixture beforehand. Secure the clamp to the automatic polisher table. The automatic polishing machine is started, and the automatic polishing machine finishes the polishing work within the set time, and automatically stops, and the object can be removed from the workbench. Before the automatic polishing machine is polished, the distance between the polishing head and the work surface needs to be adjusted. In order to achieve the best contact results, throw the best results. Manual waxing can be used during polishing to reduce machine manufacturing costs.

Applicability

Automated polishers are used in the following industries: Almost all industries that require surface treatment require an automatic polisher. Such as wood, furniture industry such as flat wood, furniture metal handles and other workpiece sanding; hardware (metal) materials and products aluminum profiles and products, stainless steel products and utensils, copper profiles and products, plumbing and sanitary equipment, locks, lighting products , signage nameplates, hardware craft ornaments, knife and scissors, door hinges, car bicycle parts, tableware, shackle products, buttons, belt buckles, mobile phone casings, watches and clocks, etc. sanding; electronic parts, Electronic equipment such as electronic parts, flat sanding and so on. Hardware Factory, Electronics Factory, Hardware & Plastic Factory, Hardware Furniture Factory, Handicraft Factory, Decorative Hardware Factory, Construction Hardware Factory, Polishing Factory, Oxidation Factory, Electroplating Factory, Metal Products Factory, Aluminum Products Factory, Copper Products Factory, Petrochemical Industry, etc. Wait

Features

●Improve multiple functions such as burr, chamfer, polishing and washing

●For irregular parts, holes, tubes and other dead angles, crevices, etc. can be polished

●Customized time, fast processing speed, simple and safe operation

● Variable frequency adjustment to meet various polishing needs

● End reminder, can remind the polishing is completed, can operate multiple units by one person

● Voltage, current, frequency and time can be monitored, concise and clear

●The polishing process does not require manual intervention


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